Orbital welding technology, a specialized arena in the world of welding, offers precision and repeatability in applications where standard welding processes fall short. In industries like aerospace, semiconductor, and pharmaceutical, where tube and pipe welding require utmost accuracy, orbital welding reigns supreme. If you're considering integrating this technology or improving your existing processes, read on the following article by Swisstech Schreiner to understand how to use orbital welding technology properly.
Orbital welding technology in industries
Orbital welding technology is an automated welding process that utilizes a tungsten electrode rotating (or orbiting) around a stationary workpiece, typically a tube or pipe. This automation ensures uniform welds, reduces the chances of errors, and can lead to higher production rates compared to manual welding.
Steps to Use Orbital Welding Technology Properly

Choosing the Right Tools and Setup for Orbital Welding:
When setting up for orbital welding, it's crucial to pick tools and components tailored to your specific task. Start by opting for a power supply that aligns with the requirements of your orbital welding job. Next, based on the tubes' or pipes' diameter and thickness, select a weld head that's a perfect fit. Don't forget about the shielding gas; always go for high-purity variants, and fine-tune the flow rate for optimum results.
The Importance of Preparation:
Before diving into orbital welding technology, prepping your materials can make all the difference. The welding zone should be free from any impurities. So, whether it's by manual scrubbing, using chemical agents, or employing a mix of both, ensure your materials are pristine. Additionally, precise alignment is vital. Any discrepancies in positioning can lead to defects, so always double-check that your tubes or pipes are correctly set in their fixture.
Configuring Your Weld Settings:
Setting up your weld parameters requires a thorough understanding of your material. Factors like its thickness dictate the amperage, voltage, and travel speed. If in doubt, the equipment's user guide or a seasoned welding engineer can offer invaluable insights. Contemporary orbital welding equipment comes equipped with multi-segment programming capabilities, offering enhanced control over the welding procedure. It's also a good practice to conduct test welds on excess material before the main operation, ensuring that your chosen settings are spot on.

Maintenance and Quality Assurance:
For the longevity and efficiency of your orbital welding machine, regular upkeep is non-negotiable. This includes cleaning the weld head, replacing parts showing wear and tear, and ensuring the tungsten electrode is not only sharp but also perfectly centered.
But, it's not just about the tools; the end product's quality is paramount. Therefore, always document the parameters used for every weld. This meticulous record-keeping is indispensable, especially in sectors where every step needs accounting for. And, to be doubly sure of your weld's quality, utilize non-destructive evaluation methods like X-ray or ultrasonic tests.
=> See more articles on the same topic at:
=> Application of Orbital Welding Technology in the Construction of Industrial Pipeline Systems
=> The reason for using an Orbital Welding technology
=> The Orbital Welding Technology in the Beverage Industry: Revolutionizing Quality and Efficiency
Mastering the Art of Orbital Welding for Flawless Results
Orbital welding technology, with its advanced technology and precise techniques, can produce welds that are not only structurally sound but also aesthetically pleasing. For those looking to achieve beautiful welds using orbital welding machines, certain methodologies can make all the difference.
Prioritize Surface Preparation:
The canvas for your welding art is the surface of the materials you're joining. Just as an artist wouldn’t paint on a dirty canvas, welders shouldn't work on unprepared surfaces. Dedicate time to thorough cleaning, ensuring the removal of any oxides, contaminants, or residues. The cleaner the metal, the smoother and more appealing the weld bead will appear.

Utilize Pulse Welding:
Pulse welding is a game-changer for achieving neat welds. By controlling the heat input and allowing cooler periods between pulses, you get a more controlled weld pool. The result? Uniform and beautiful ripple patterns that are a hallmark of top-tier welding work.
Consistent Travel Speed:
A steady hand ensures a consistent travel speed, leading to an even bead without over-penetration or undercutting. For a weld that looks as good as it holds, maintaining an unwavering speed is essential. Many modern orbital welding machines come with features that help regulate this, so be sure to leverage them.
Optimize Gas Shielding:
A proper shielding gas flow ensures protection from atmospheric contaminants. By selecting the right type and ensuring its consistent flow, you can prevent discoloration and achieve that shiny, silver finish on your welds.

Post-Weld Polishing:
For welds that truly shine, consider a post-weld polishing or passivation process. This not only enhances the weld's appearance but also helps in preventing corrosion, especially for stainless steel.
Regular Equipment Checks:
Remember, even the best techniques can falter with sub-par equipment. Regularly inspect and maintain your orbital welding machine. A well-maintained machine ensures consistent energy output and precise control, both critical for beautiful welds.
Orbital welding technology, when done with the right techniques and attention to detail, can produce welds that are a perfect blend of strength and beauty. As the world of welding evolves, blending art with science can set you apart. Embrace these techniques shared by Swisstech Schreiner, and let your welds be the benchmark of excellence.
Remember, like any technology, the key to success with orbital welding technology is a combination of the right equipment, proper training, and consistent practice.
Swisstech Schreiner.
Add: ch 4153 reinach and hcm city vietnam
Hotline: (+84) 931 - 386 - 062
Phone: (+84) 931 - 386 - 062 +84931386062 ( zalo / viber / whatsapp )
Email: swiss.tech.schreiner@gmail.com
Other News

Vì sao nên gia công ống thép không gỉ (Stainless steel pipe processing) bằng máy hàn quỹ đạo?
Tại sao nên sử dụng máy hàn quỹ đạo trong quá trình gia công thép không gỉ (Stainless steel pipe processing)? Hãy cùng Swisstech Schreiner tìm hiểu gia công thép không gỉ là gì? Máy hàn quỹ đạo là gì? Và những lợi ích khi gia công thép không gỉ bằng máy hàn quỹ đạo tại ở bài viết sau nhé.

8 Lợi Ích Của Công Nghệ Hàn Ống Quỹ Đạo Cho Hệ Thống Đường Ống
Việc lựa chọn công nghệ hàn quỹ đạo Orbital welding technology không chỉ giúp tối ưu hóa quy trình sản xuất mà còn mang lại sự yên tâm về chất lượng và tuổi thọ của hệ thống đường ống. Hãy liên hệ Swisstech Schreiner để được tư vấn và hỗ trợ chi tiết nhé.

Cấu tạo của máy hàn quỹ đạo (orbital welding machine) và cách hoạt động
Máy hàn quỹ đạo (orbital welding machine) là gì? Cấu tạo và cách thức hoạt động của máy là như thể nào? Hãy cùng Swisstech Schreiner tìm hiểu chi tiết về máy hàn quỹ đạo (orbital welding machine) ở bài viết dưới đây nhé.

Máy Hàn Quỹ Đạo: Giải Pháp Hàn Chính Xác Cao Trong Nhiều Ngành Công Nghiệp
Máy hàn quỹ đạo Orbital welding machine AXXAIR là thiết bị hàn tiên tiến, được ứng dụng rộng rãi trong nhiều ngành công nghiệp. Hãy cùng Swisstech Schreiner tìm hiểu về hệ thống hàn chất lượng cao này qua bài viết sau.

Tầm Quan Trọng Của Bảo Dưỡng Máy Hàn
Bảo trì máy hàn quỹ đạo định kỳ giúp đảm bảo hiệu suất ổn định, kéo dài tuổi thọ thiết bị và ngăn ngừa sự cố. Tìm hiểu ngay lý do bảo trì là yếu tố không thể thiếu để tối ưu hóa chất lượng và an toàn trong sản xuất!

Máy Hàn Quỹ Đạo: Giải Pháp Hàn Tối Ưu Cho Hệ Thống Đường Ống Chất Lượng Cao
Khám phá công nghệ hàn quỹ đạo tiên tiến với Swisstech Schreiner, giải pháp hàn tối ưu cho hệ thống đường ống đạt chuẩn. Tìm hiểu ứng dụng, lợi ích của máy hàn quỹ đạo Orbital welding machine trong công nghiệp.