Orbital welding technology is used in advanced projects because this technology is capable of producing welds to the specifications required by the most demanding industries. In such projects, there are no errors or flaws that can be accepted because they might lead to system failures or compromise experimental results.
The innovation of the welding technology
The first time that two pieces of iron were heated up and hammered until they came together is when welding was first invented. The first recognisable gas welding procedures were created in the late nineteenth century, and the art has since grown significantly. Arc welding rose to prominence in the 20th century and has been gradually improving ever since.
Today, high-quality welding machines now include innovative technology that embodies both advancements and ground-breaking innovations. Today's advancements in chemistry and metallurgy go hand in hand with automation and computerization. Due to this, welding operations may now meet demands for increased precision, enhanced weld hygiene, and increased welding output.
New technologies require cleaner and more precise welds in industries such as the food and beverage industry, pharmaceutical industry. That is the reason why orbital welding technology appears and has become more popular in the world.
Orbital welding technology
For connecting stainless steel pipes in industries which high-quality results are required, orbital welding tẹcnology is the method of choice.
The name of orbital welding technology comes from the circular motion a welding device makes around the workpiece.
Reasons to select Orbital Welding technology
Economic, technical, organizational, and other considerations may be more or less significant or may end up being the deciding factor in the decision to adopt automated or mechanized orbital welding technology. The orbital welding process has many advantages, making it suitable for industrial applications. The main benefits include.
Increased productivity compared to normal welding method
The automated or mechanized procedure results in enhanced productivity when compared to manual TIG welding. On-site complicated assembly jobs or repetitive work in the workshop, orbital welding technology equipment ensures that approved weld sequences are reliably repeated, hence time-consuming repair work will be reduced to a minimum.
Great weld quality that is constant
In general, mechanized equipment produces welds of higher quality than manual welding. The weld cycle can be repeated as often as required without variations and essentially without deviations and virtually without weld defects once a suitable weld program has been devised.
Operators' needed degrees of expertise
Welders with certifications are hard to come by and well paid. Nonetheless, professional technicians are able to use orbital welding equipment flawlessly and produce good results after receiving the necessary training. Using this device can cut down on personnel costs.
Even in extreme environmental circumstances, orbital welding technology can be executed . If the weld head is positioned correctly, it is possible to complete the weld from a safe distance even in situations with limited space or access, lack of visibility, presence of radiation. This is frequently assisted by a video transmission.
Authenticity - Quality Assurance
A modern orbital welding technology device is designed for real-time monitoring of the affecting weld parameters; a complete weld protocol can be generated and stored or printed out. If sophisticated data gathering devices are directly connected to a high-quality management system, automatic data transmission occurs without interfering with the welding process
Industries which apply the Orbital Welding Technology
- Food and beverage industry
- Pharmaceutical and Biotechnology industry
- Manufacture of Semiconductor devices
- Chemical industry,....
Safety considerations when using a orbital welding machine
Pipe Welding in industries requires the use of specialized tools, such as a orbital welding machine or orbital cutting machine and involves many safety considerations. When using an orbital welding machine , it is important to wear protective eyewear and PPE (Personal protective equipment) . Also, consider using appropriate shielding gasses for the welding machine.
The workpiece must be grounded before any welding operation can start. By taking these safety measures, you can ensure that the welding process goes smoothly and nobody is injured.
With many years of experience in the field of providing equipment such as orbital welding technology and stainless steel pipe processing and solutions for factories in the beverage industry, pharmaceutical factories, ... Swisstech Schreiner is confident to be a major contractor in Vietnam and the South Asia / Asia region.
Thanks to the investment in facilities, techniques and new technologies based on a set of international standards. In addition, the staff at Swisstech Schreiner are experienced and regularly receive intensive training to improve their skills.
With many years of operation in the field of mechanical engineering, we have designed, manufactured and supplied industrial products with high quality for large and small projects throughout Asia in general and Vietnam in particular. Swisstech Schreiner promises to bring customers top products and services.
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Máy hàn quỹ đạo (orbital welding machine) là một công cụ quan trọng trong ngành công nghiệp hàn. Với khả năng hàn tự động và chính xác cao, máy hàn quỹ đạo (orbital welding machine) đã trở thành sự lựa chọn hàng đầu cho việc hàn ống và đường ống trong các dự án xây dựng, cơ khí, và năng lượng. Bài viết sau của Swisstech Schreiner sẽ tìm hiểu cách hoạt động của máy hàn quỹ đạo (orbital welding machine) trong quá trình hàn ống và đường ống. Hãy cùng theo dõi nhé.
In the process of working, many components of the welding machine are easy to malfunction, and it is difficult to repair. The right maintenance work welding method will help improve the life and working efficiency of the machine and, and , avoid accidents due to technical problems during work.
Thực hiện tốt các công tác bảo trì, bảo dưỡng hàn (Maintenance work welding) định kỳ cho phép hệ thống máy hàn và cả hệ thống sản xuất hoạt động đáng tin cậy và an toàn trong thời gian dài. Nếu bảo trì không đúng cách, không đầy đủ hoặc hoàn toàn bị bỏ quên có thể dẫn đến hỏng hóc và dẫn đến các mối nguy hiểm nghiêm trọng bao gồm thương tích cho công nhân trong quá trình làm việc. Các công tác bảo trì ( Maintenance work) có thể thực hiện dễ dàng với một số kế hoạch cơ bản.
While innovation and automation have revolutionized the way we operate, the importance of maintenance work services remains at the very core of operational success. Let's Swisstech Schreiner delve into why maintaining assets is not just essential, but pivotal for sustainability and efficiency.
Công nghệ hàn quỹ đạo (orbital welding technology) được sử dụng trong nhiều ứng dụng có độ chính xác hoặc độ tinh khiết cao, vật liệu cơ bản, (các) đường kính ống, các yêu cầu về mối hàn và lắp bộ phận,độ tinh khiết của khí bảo vệ, chiều dài hồ quang và loại điện cực vonfram, hình dạng đầu và bề mặt có những yêu cầu cụ thể.
In this article, Swiss Schreiner will take the reader to orbital welding technology. Exploring its applications, and process of orbital welding machine to help you determine if it's the right method for your specific needs.